Why not remove the 240V alltogether from the input..??
Hi there fishy friends :)
had a read of the thread and was wondering if anyone thought of removing the 240VAC all together from the input (power supply)?
I am building for my friend exactly the same and started this project some months ago. First i removed all 240VAC wireing and replaced the power supply with a low voltage power pack (cheap and isolated low voltage). Tested out the unit again and found 2 resistors (current limiting) which gave me trouble. Removed those and try again....working :)
Next i had a look at those relays....no good stuff and bound to fail....they had to go too. Replaced the relays with SSR (solid state relay). Those SSr's can be switched with ease with 5VDC (same output that used to drive the relays). The LED's come one at the right time with the right output. Put everything back together and started testing. All works very well and the best of it is...there is no more 240VAC in the timer or on the relays...in other words it's safe to use and there is no danger of 240VAC blowing up the timer circuit. The only area where i have 240VAC is on the SSR's.
There is another project coming along....same base timer unit from Bunnings but this time instead of switching 240VAC i will convert to DC switching SSR's on the output stage to controll low voltage stuff in the tank (solenoids and stuff that could come in contact with water) and use the same power pack to power up the timer and supply power to the output DC SSR's.....